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Pogo Pin Connector Halogen Free And Lead Free
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Pogo Pin Connector Halogen Free And Lead Free

Life test:20,000 cycles. Rated voltage: DC 12V; Rated current:1A Max. Contact resistance of SPl01l-ring pin :50 milliohm Max.. 0peration Temperature:-25℃ to +60℃. Salt Spray:48H. Daily output: 10,000 pieces. Delivery time: 7-25 days
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Product Introduction

Dongguan Xinteng Electronics Co., Ltd. is one of the most reliable manufacturers and suppliers of pogo pin connector halogen free and lead free in China, featured by quality products and good service. Welcome to wholesale bulk durable pogo pin connector halogen free and lead free in stock here from our factory. Also, customized service and OEM&ODM service are available.

 

pogo pin connector Halogen free and lead free

 

This 12-pin connector features a high-low Pogo pin structure, commonly used in small communication modules and smart terminal test fixtures. The three long Pogo pins are typically used for power or ground, while the nine short Pogo pins carry signals, preventing potential conflicts during power-up. During assembly, the female Pogo pin connector snaps securely into place with a simple press, providing just the right amount of spring force, eliminating the feeling of tightness or looseness during insertion and removal.
The Pogo pin connector is rated for DC 12V/1A, and its single-pin contact resistance is kept below 50mΩ, ensuring clean signal flow and minimal voltage drop. It has passed a 48-hour salt spray test, and its metal surface is corrosion-resistant, making it suitable for use in light industrial environments or outdoor equipment, such as detection modules, charging docks, and smart controllers.

 

Product Parameters

 

Product model

RT-1526

Mechanical

Contact force

Pin l:80g±20g at 1.0mm working storke Full storke 1.2mm

Pin 2:80g士20g at 2.0mm workingstorke Full storke 2.2mm

Life test

10,000 cycles

Electrical

Rated voltage

DC 12V

Rated current

1A Max

Contact resistance of spring pin

50 milliohm Max

Materials

0peration Temperature -25℃ to +80℃
Temperature tolerance 260℃
Salt spray test 24H

Packing

PE bag / reel packing

Material and coating conform to ROHS and REACH standards

 

Products Description

 

This 12-pin connector consists of 3 long pogo pins, 9 short pogo pins and insulating plastic. The pogo pin spacing is 2.54mm and the connector length is 30.48mm.This product's engineering design takes into account functionality, safety, and reliability. With the structural advantage of first establishing ground protection, then turning on the main power supply, and finally stabilizing the signal, it is successfully used in test fixtures, charging modules, testing equipment, and other equipment.

RT-1526-A12-11

 

Why do we need a high and low pogo pin structure?

 

  • The reason for designing high-low pogo pin connectors

It allows for functional layering and contact sequence control. Some circuits require that power or ground be connected first, followed by the signal pin, at the moment of mating to avoid surges and signal jitter. Therefore, by designing the pogo pin height difference-for example, making the power pin longer than the signal pin-we naturally create a sequential contact logic where ground is connected first, power is applied second, and signal transmission occurs last. For example, in a charger connector, the longer pogo pin is typically grounded, while the shorter pin carries data or power signals, effectively preventing instantaneous voltage surges during mating.

  • Performance Advantages of High-Low Pogo Pins

Improves contact reliability. Longer pogo pins prioritize contact, helping with alignment and mating guidance, reducing pin scraping and jamming.

Protecting signal integrity by delaying contact with signal pins to avoid interference pulses during unstable power supply.

Enhanced structural flexibility. For example, pins at different heights provide layered cushioning when applied, absorbing some insertion and removal deviations.

More adaptable to diverse applications: For scenarios requiring sequential turn-on, power identification, or pre-detection, the high-low pin configuration is a very direct and effective solution.

 

Support customized pogo pin connector or magnetic connection products

 

Optional Pin Structures

Common pin structures include: SMT surface mount, DIP through-hole, bent, dual-lead reinforced, wire-bonded, and unibody designs.

Metal Materials
Primarily using brass materials such as C3604 or C6801, selected based on cost, elasticity, and wear resistance.

Spring Force Range
The spring rebound force is generally controlled within 15g to ensure a balance between tactile feel and electrical contact stability.

Electrical Specifications
Rated parameters are typically no higher than 120V and no more than 40A, suitable for most low-to-medium voltage power supply and signal applications.

Connection Angle
The structure can be made at 90°, 180°, or adjusted to other angles depending on the available space.

Female Assembly Methods
Common processes for the female connector include: DIP through-hole, 90° bent, wire-bonded, and encapsulated molding.

Positioning design of the female end: To prevent assembly misalignment, methods such as grooves, sealing rings, clamping structures, positioning ears, positioning pins, or in-mold injection are used to ensure stable positioning.

Support customization

 

Who we are

 

Dongguan Xinteng Electronics Co., Ltd. is a leading high-reliability Pogo Pin connector solution provider in China, integrating R&D, production and sales. The factory covers an area of 2,700 square meters. The R&D team composed of 15 experienced engineers focuses on special scenarios such as innovation, miniaturization, high current, waterproof performance, high corrosion, and long life.
The factory and integrated automated assembly provide cutting-edge connection technology for automotive electronics, Internet of Things, consumer electronics, medical beauty equipment and other fields, and promote global technological innovation.

DONGGUAN XINTENG ELECTRONICS CO LTD-6

 

Our Service

 

Pre-Sales Service
Our sales team is available 24/7. Whether it's structural design, parameter matching, or standard product selection, we analyze, recommend, or design products based on your specific needs.

In-Sales Service

Our production process utilizes a dual process of automated testing and manual re-inspection. Professional QC monitors every step of the way, and we conduct a 100% inspection before shipment.

After-Sales Service

After product delivery, we provide ongoing technical support and installation consulting, offering maintenance and usage recommendations tailored to specific application environments. If customers encounter any issues during assembly or commissioning, our engineers can also provide remote assistance. We strive to ensure that every connector performs stably and reliably in our customers' hands.

 

FAQ

 

Q: When designing high and low spring pogo pins, how do the needle tube and plastic positioning hole match?

A: We often use a layered or dual-stage positioning method. The hole for the high pogo pin is slightly shallower, while the hole for the low pin is slightly deeper. This eliminates the need for manual control of the pin's assembly depth during assembly; accuracy is achieved directly through the structure.

Q: What's the typical height difference between high and low pogo pins?

A: The design depends on the specific application and pogo pin connector. If it's too small, it won't ensure "first contact," while if it's too large, it can cause uneven spring compression. Therefore, when we design fixtures, the power pins are typically raised above the signal pins by a reasonable amount. This height difference ensures first contact without causing issues like pin jamming or uneven loading.

Q: Are high-low pogo pins significantly more expensive than pogo pins of the same height?

A: The unit price is indeed slightly higher, but the exact price can only be determined after cost calculation based on the specific product. The higher cost is due to the need for custom assembly jigs and pin length ratios. Reliability, foolproofing, preventing mis-insertion, and signal stability must also be considered, all of which require cost calculation. For systems requiring sequential turn-on or transient interference protection, a high-low pogo pin design is generally preferred.

Q: Does the high-low pin structure affect the lifespan?

A: If the height difference is properly controlled, it won't. In fact, it will ensure a more stable lifespan because the pins at different heights distribute the stress, resulting in more even wear. The key is to ensure consistent spring travel. Otherwise, if the long pin spring bottoms out before the short pin makes contact, stress concentration will occur, leading to fatigue over time.

Q: Will choosing this Halogen-Free and Lead-Free Pogo Pin Connector affect the connector's waterproof structure?

A: First, this product itself is not waterproof. Second, when it is used as a magnetic connector, it will have some impact, especially in the rubber ring or membrane seal structure. The stress point is more concentrated at the high pin, making it easy to form bubbles during glue pouring. The solution is to first create a step stop around the high pin to ensure a consistent glue layer thickness before vacuum potting.

 

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