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SMT pogo pins are spring-loaded contacts that solder directly to the PCB surface. No drilled holes. You stencil solder paste, place the pin, run it through reflow. Done.

 

The height range of our SMT series pogo pins varies from 3.3 millimeters to 15.0 millimeters, and the current range is from 0.5A to 50A.Our SMT series of pogo pins range in height from 3.3 mm to 15.0 mm and current from 0.5 A to 5 A.

 

The shortest ones fit inside wearables where every tenth of a millimeter matters. The taller ones give you more stroke and better tolerance for board flex.

 

Component Material Coating
Plunger C3604/C6801 brass Gold, nickel, silver, palladium, platinum, etc.
Barrel C3604/C6801 brass Gold, nickel, silver, palladium, platinum, etc.
Spring Stainless steel Gold, nickel, silver, palladium, platinum, etc.

 

 

types of CNC machining
 

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Quality & testing

Every batch goes through 100% spring-force inspection before it ships — each pin is checked at its rated working stroke, not sampled. Contact resistance is measured with a four-wire Kelvin setup, which is what it takes to get a clean reading on a component this small without lead resistance skewing the result. Plating and base materials are checked against RoHS and REACH limits before a job is approved for production.

For new designs, we do a free layout review before tooling starts — checking pad size, stroke clearance, and mounting method against your PCB file, so problems show up on screen instead of in an incoming inspection three weeks later. Small-batch orders are supported for prototyping and pilot runs; tell us your target quantity and timeline and we'll confirm what's realistic.

How it works

SMT pad Plunger Spring Barrel 0.8mm working stroke

The barrel solders to the PCB pad with standard paste and goes through reflow with the rest of the board. Inside, a compression spring pushes the plunger out to its free length; when the plunger meets a mating pad or connector, it's pushed back down the barrel, and the spring force is what keeps the contact closed.

 

Working stroke is the distance between the plunger's free position and where it sits in normal use. For the 1120-1 above, that's 0.8mm out of 1.0mm full travel — a 0.2mm margin before the spring bottoms out. That margin matters: push the plunger past full stroke in the mated position and the spring takes a permanent set, dropping contact force a little more on every cycle after that.

 

 
Why Choose Us
Quality Assurance
Our products comply with the EU RoHS, REACH, and HF environmental standards, and we have accumulated extensive experience in the fields of pogo pins and pogo pin charging cables.
Comprehensive Patent Portfolio
We offer more than 2000 tailored solutions to customers and have obtained over 100 product patents.
Customization Services
We provide personalized customization services to meet the specific requirements of diverse application scenarios.

 

Parameter

Product model

Standard products

Mechanical

Life test

10000 to 1,000,000 Cycles

Electrical

Rated voltage

DC 5V to 240V

Rated current

0.5A to 40A Max

Contact resistance of spring pin

50 Milliohm Max

Environmental performance

Operation Temperature

-25℃ to +80℃

Salt Spray

48H to 168H

Packing

PE bag / reel packing

Material and coating conform to ROHS and REACH standards

 

Functions of SMT Pogo Pins

Power Transmission

High-current SMT pogo pins can handle significant power loads, suitable for charging applications or power distribution.

 

Data Transmission

They can reliably transmit high-speed data signals, essential for infotainment systems, ADAS sensors, and telematics.

 

Signal Transmission

Low-level analog or digital signals for sensors and control modules are also well-suited for SMT pogo pins.

 

 

Surface Mount Pogo Pins

 

The Working Principle Of SMT Spring Pins

SMT pogo pins work by using a spring-loaded mechanism to create a temporary electrical connection between two devices. When the pogo pin is pressed against a PCB, the metal contacts on the tip of the pin make contact with the copper traces on the PCB.This creates an electrical connection that can be used to transfer data, power, or signals between two devices.The spring-loaded mechanism allows the pogo pin to make a secure connection with the PCB while also being able to withstand repeated use.When not in use, the pogo pin is retracted into its body so that it does not make contact with the PCB. This prevents short circuits and other problems that can occur when two metals come into contact with each other.

 

The Usage Method Of SMT Pogo Pins
 

Solder paste on a pad

The simplest option — position the connector on the pad and reflow it like any other SMT part. Least stable of the group; vibration or mating pressure can shift or break off pins, so we don't recommend it unless the application is genuinely low-stress.

 

Plug-in tails through the board

The pin's tail threads through a hole in the PCB, the way most larger components mount. The tail carries extra mechanical support, which improves stability over paste alone.

 

Housing with legs

A housing with mounting legs secures the whole connector to the board, while the pins themselves sit on gold pads under pressure or paste. Stable enough for most standard applications.

 

Plug-in tails plus housing

Combines the two methods above. This is what we recommend by default when the design allows it — it's the most mechanically stable option in this list.

 

Cable connection

A small solder cup at the back of the pin takes a soldered wire lead, giving a flexible connection that can move or be repositioned after mounting. Used when a rigid, direct connection isn't practical.

 

Spring tail

A flat spring piece attaches to the end of the pin on the PCB — useful for right-angle pins, and better suited to applications with frequent movement or wear than a fixed mount.

 

Double-ended pogo pins

Press-fit directly into the device housing or a plastic carrier. Sturdy, and the double-ended design makes individual pins easy to swap out if one wears down.

 

Additional Information

Shipping

We offer various shipping methods, including sea freight, air freight, and express delivery, depending on the order size and destination.

Terms Of Payment

We usually accept T/T, L/C, Paypal, Credit card, etc. If you prefer other payments terms, please feel free to discuss with us.

 

 

FAQ

 

Q: What is the difference between blade pin and pogo pin?

A: The blade pin has a completely different structure from the pogo pin and is characterized by its ability to reproduce a complex pin shape in a single component structure.

Q: What is the lifespan of a SMT pogo pin?

A: Temperature and Humidity: High temperatures and humidity accelerate oxidation, leading to coating degradation. Insertion Frequency: Frequent use accelerates spring fatigue. Industrial standards typically require a minimum lifespan of 50,000 cycles.

Q: What types of circuit boards are Pogo Pins suitable for?

A: High-density interconnect boards, flexible circuit boards, multi-layer PCBs

Q: Can Customers Design Their Own Pogo Pin Specifications?

A: Yes — send your target pitch, current, working stroke, and mounting method, and we'll run a technical review, including a free layout check against your PCB file, before quoting tooling.

Q: How Do I Avoid Pin Lift During SMT Mounting?

A: Pin lift is almost always a stencil or coplanarity issue, not a pin issue. Check paste volume and stencil aperture sizing for the pin's footprint, confirm pad flatness before placement, and avoid mixing pogo pins with much taller components in a reflow zone if their thermal profiles don't match.

Q: Can High-Current Applications Use SMT-Mounted Pogo Pins?

A: Yes, but current rating scales with barrel diameter and plating, not mounting method. Above a few amps, look at the Large Diameter or High-Current series above rather than a standard-diameter SMT pin.

Q: How Long Is The Delivery Time For Large Orders?

A: 7–15 days, depending on plating and whether new tooling is required.

Dongguan Xinteng Electronics Co., Ltd. is one of the leading smt pogo pins manufacturers and suppliers in China. We warmly welcome you to buy high quality smt pogo pins for sale here and get quotation from our factory. Contact us for customized service and OEM&ODM service. pogo pin, smt pogo pins, spring loaded pcb pins

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