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Magnetic Charging Cable Lead Shell
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Magnetic Charging Cable Lead Shell

This product has passed 10,000 cycle life tests, has a rated voltage of DC 200V, a maximum current of 1A, an operating temperature range of -25℃ to +80℃, a high temperature resistance of 260℃, passed a 24-hour salt spray test, and passed 100% short-circuit and open-circuit tests. All raw materials and coatings comply with RoHS and REACH environmental standards.
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Product Introduction

Dongguan Xinteng Electronics Co., Ltd. is one of the most reliable manufacturers and suppliers of magnetic charging cable lead shell in China, featured by quality products and good service. Welcome to wholesale bulk durable magnetic charging cable lead shell in stock here from our factory. Also, customized service and OEM&ODM service are available.

 

Product Introduction

 

The magnetic charging cable lead shell has a rated voltage of DC 200V, a maximum rated current of 1A, a lifespan of 10,000 cycles, and has passed 100% short-circuit and open-circuit tests, ensuring reliability and safety. The magnetic charging cable has two connectors: a magnetic connector on one end and an alligator clip connector on the other. The magnetic connector end is formed using both inner and outer molds.

Shell Features: The magnetic connector shell is made of aluminum. The aluminum shell surface is anodized and can be selected in silver-white or black.

Precautions: To ensure the lifespan of the charging cable contacts, do not exceed the working stroke defined in the drawings. Excessive compression of the pogo pins may damage the internal springs.

 

Product Parameters

 

Product model

RC-1400(Customized products)

Mechanical

Contact force

80g±20g at 1.1mm working storke

Life test

10,000 cycles

Adsorption capacity test The female docking adsorption is 400g20%
100% short and open circuit test

Electrical

Rated voltage

DC 12V

Rated current

3 A Max

Contact resistance of spring pin

50 milliohm Max

0peration Temperature -25℃to +85℃
Temperature tolerance 260℃

Materials

Pogo pin

Gold-plated brass

Housing

HTN

Magnet

N52

Packing

PE bag / reel packing

Material and coating conform to ROHS and REACH standards

 

The difference between plastic and lead shell

 

Durability and Impact Resistance

Lead Shell: High hardness and strong impact resistance, providing better physical protection for internal components.

Plastic Shell: Relatively soft and less impact-resistant. While some high-strength plastics offer good durability, they generally do not offer the same impact resistance as lead shells.

Heat Dissipation

Lead Shell: A highly thermally conductive metal material that effectively dissipates internal heat, preventing overheating. Therefore, it is ideal for high-current, high-power applications.

Plastic Shell: Relatively poor thermal conductivity and relatively poor heat dissipation.

Weight

Lead Shell: Due to the high density of aluminum, aluminum shells are typically heavier. While lighter than other metals, aluminum is still heavier than plastic.

Plastic Shell: Low density and relatively lightweight.

Corrosion Resistance

Lead Shell: Excellent corrosion resistance, especially after anodizing, effectively preventing oxidation and corrosion, and adapting to harsher environments.

Plastic Shell: While plastic itself is not easily corroded, it may age or be damaged under extreme temperatures or chemical environments, weakening the connector shell's protective properties.

Aesthetics and Design

Lead Shell: Aluminum has a more high-end and professional appearance. After processes such as anodizing and electroplating, it can achieve various colors and gloss effects, thus offering better aesthetics and texture.

Plastic Shell: Plastic has a simpler appearance and fewer surface treatment options, but complex shapes and details can be easily created through injection molding. Although the appearance is more ordinary, it has a cost advantage.

Cost

Lead Shell: Aluminum is relatively expensive, and the manufacturing process is more complex, so the cost is generally higher than that of plastic shells.

Plastic Shell: Plastic is inexpensive, and the injection molding process is mature and efficient, resulting in a relatively low overall cost.

Electromagnetic Interference (EMI) Protection

Lead Shell: It has good electromagnetic shielding performance, which can prevent interference from external electromagnetic waves or leakage of internal signals to a certain extent.

Plastic Shell: Plastic materials generally do not provide electromagnetic shielding.

 

about Us

 

Dongguan Xinteng Electronics Co., Ltd. is a leading high-reliability Pogo Pin connector solution provider in China, integrating R&D, production and sales. The factory covers an area of 2,700 square meters. The R&D team composed of 15 experienced engineers focuses on special scenarios such as innovation, miniaturization, high current, waterproof performance, high corrosion, and long life.

The factory and integrated automated assembly provide cutting-edge connection technology for automotive electronics, Internet of Things, consumer electronics, medical beauty equipment and other fields, and promote global technological innovation.

product-978-643

FAQ

 

Q: Which industries will prioritize the use of Magnetic Charging Cable Lead Shell?

A: For example, the medical equipment and home appliance industries.

Q: Can you customize magnetic charging cables?

A: Yes, we can. We will customize the size, performance, materials, etc., according to your needs.

Q: How do you test and verify the quality of an pogo pin cable?

A: We ensure product quality through contact impedance testing, bending testing, lifespan testing, and salt spray testing.

Q: Do you have this Pogo pin magnetic terminal cable in stock?

A: This product is a custom-made item based on our client's private mold. Bulk orders require custom mold making before production. If you would like a sample first, we can use 3D printing to create one.

Q: If a customer requires a custom cable model, can the supplier provide a weather resistance test report for the cable?
A: Of course, we can. We will provide high and low temperature, aging, salt spray resistance, and other test data as needed. Our products fully comply with customer industry standards.

 

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